Dictionary of Metal Terminology
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A slender, needle-like (acicular) microstructure appearing in spring steel strip characterized by toughness and greater ductility than tempered Martensite. Bainite is a decomposition product of Austenite (see Austenite) best developed at interrupted holding temperatures below those forming fine pearlite and above those giving Martensite.
Appearance of a metal, under a microscope or viewed by the naked eye, on fractured or moothed surfaces, with or without etching, showing parallel bands in the direction of rolling or working.
A hardened tempered bright polished high carbon cold rolled spring steel strip produced especially for use in the manufacture of band saws for sawing wood, non ferrous metals, and plastics. Usually carries some nickel and with a Rockwell value of approximately C40/45.
Surface of metal, under the oxide-scale layer, resulting from heating in an oxidizing environment. In the case of steel, such bark always suffers from decarburization.
(See Tin Plate Base Box)
(See Open Hearth Process)
A steel making process wherein oxygen of the highest purity is blown onto the surface of a bath of molten iron contained in a basic lined and ladle shaped vessel. The melting cycle duration is extremely short with quality comparable to Open Hearth Steel.
A steel making process either Bessemer, open hearth or electric, in which the furnace is lined with a basic refractory. A slag, rich in lime, being formed and phosphorous removed.
(See Basic Process)
Immersion in a liquid bath (such as molten lead or fused salts) held at an assigned temperature. When a lead bath is used, the process is known as lead annealing.
The only commercial ore of aluminum, corresponding essentially to the formula Al2O3xH2O.
Raising a ridge on sheet metal.
Various tests used to determine the toughness and ductility of flat rolled metal sheet, strip or plate, in which the material is bent around its axis or around an outside radius. A complete test might specify such a bend to be both with and against the direction of grain. For testing, samples should be edge filed to remove burrs and any edgewise cracks resulting from slitting or shearing. If a vice is to be used then line the jaws with some soft metal or brass, so as to permit a free flow of the metal in the sample being tested.
An alloy of copper and 2-3% beryllium with optionally fractional percentages of nickel or cobalt. Alloys of this series show remarkable age-hardening properties and an ultimate hardness of about 400 Brinell (Rockwell C43). Because of such hardness and good electrical conductivity, beryllium-copper is used in electrical switches, springs, etc.
A steel making process in which air is blown through the molten iron so that the impurities are thus removed by oxidation.
An alloy containing two elements, apart from minor impurities, as brass containing the two elements copper and zinc.
A process of box annealing or pot annealing ferrous alloy sheet, strip or wire after hot working and pickling. (See Box Annealing)
(Scaleless Blue.) A flat cold rolled usually .70/.80% medium high carbon spring steel strip, blue-black in color, which has been quenched in oil and drawn to desired hardness. While it looks and acts much like blue tempered spring steel and carries a Rockwell hardness of C44/47, it has not been polished and is lower in carbon content. Used for less exacting requirements than clock spring steel, such as snaps, lock springs, hold down springs, trap springs, etc. It will take a more severe bend before fracture than will clock spring, but it does not have the same degree of spring-back.
A light weight or a thin uncoated steel sheet or strip so called because of its dark oxide coloring prior to pickling. It is manufactured by two different processes. (1) From sheet bar on single stand sheet mills or sheer mills in tandem. This method is now almost obsolete. (2) On modern, high speed continuous tandem cold reduction mills from coiled hot rolled pickled wide strip into ribbon wound coils to finished gage. Sizes range from 12 to 32 in width, and in thicknesses from 55 lbs. to 275 lbs. base box weight. It is used either as is for stampings, or may be enameled or painted or tin or terne coated.
A vertical shaft type smelting furnace in which an air blast is used, usually hot, for producing pig iron . The furnace is continuous in operation using iron ore, coke, and limestone as raw materials which are charged at the top while the molten iron and slag are collected at the bottom and are tapped out at intervals.
(See Tin Plate Base Box)
A defect in metal produced by gas bubbles either on the surface or formed beneath the surface while the metal is hot or plastic. Very fine blisters are called pin-head or pepper blisters.
(Slab, Billet, Sheet-Bar.) Semifinished products, hot rolled from ingots. The chief differences are in their cross sectional areas in ratio of width to thickness, and in their intended use.
A mill used to reduce ingots to blooms, billets, slabs, sheet-bar etc. (See Semi-Finished Steel)
A cavity produced during the solidification of metal by evolved gas, which in failing to escape is held in pockets.
A process of softening ferrous alloys in the form of hot rolled sheet, by heating in the open furnace to a temperature within the transformation range and then cooling in air. The formation of bluish oxide on the surface is incidental.
Reduced ductility occurring as a result of strain aging, when certain ferrous alloys are worked between 300° and 700°F. This phenomenon may be observed at the working temperature or subsequently at lower temperatures.
(See Tempered Spring Steel Strip)
(1) Sheets - A method of coating sheets with a thin, even film of bluish-black oxide, obtained by exposure to an atmosphere of dry steam or air, at a temperature of about 1000 0øF., generally this is done during box-annealing. (2) Bluing of tempered spring steel strip; an oxide film blue in color produced by low temperature heating.
(Concerning space lattices.) Having the equivalent lattice points at the corners of the unit cell, and at its center; sometimes called centered or space-centered.
The coating of steel with a film composed largely of zinc phosphate in order to develop better bonding surface for paint or lacquer.
(Chemical Symbol B)- Element No. 5 of the periodic system. Atomic weight 10.82. It is gray in color, ignites at about 1112°F. and burns with a brilliant green flame, but its melting point in a non-oxidizing atmosphere is about 4000°F. Boron is used in steel in minute quantities for one purpose only - to increase the hardenability as in case hardening and to increase strength and hardness penetration.
Ingot mold, with the top constricted; used in the manufacture of capped steel, the metal in the constriction being covered with a cap fitted into the bottleneck, which stops rimming action by trapping escaping gases.
A process of annealing a ferrous alloy in a suitable closed metal container, with or without packing materials, in order to minimize oxidation. The charge is usually heated slowly to a temperature below the transformation range, but sometimes above or within it, and is then cooled slowly. This process is also called close annealing or pot annealing. (See Black Annealing)
A piece of equipment used for bending sheet: also called a bar folder. If operated manually, it is called a hand brake; if power driven, it is called a press brake.
A diamond penetrator, conical in shape, used with a Rockwell hardness tester for hard metals.
Strip. 70% copper 30% zinc. This is one of the most widely used of the copper-zinc alloys; it is malleable and ductile; has excellent cold-working; poor hot working and poor machining properties; develops high tensile strength with cold-working. Temper is impaired by cold rolling and classified in hardness by the number of B & S Gages of rolling (reduction in thickness) from the previous annealing gage. Rated excellent for soft-soldering; good for silver alloy brazing or oxyacetylene welding and fair for resistance of carbon arc welding. Used for drawn cartridges, tubes, eyelet machine items, snap fasteners, etc.
Strip. 65% copper and 35% zinc. Known as High Brass or Two to One Brass. A copper-zinc alloy yellow in color. Formerly widely used but now largely supplanted by Cartridge Brass.
Copper base alloys in which zinc is the principal added element. Brass is harder and stronger than either of its alloying elements copper or zinc; it is malleable and ductile; develops high tensile with cold-working and not heat treatable for purposes of hardness development.
Joining metals by fusion of nonferrous alloys that have melting points above 800°F. but lower than those of the metals being joined. This may be accomplished by means of a torch (torch brazing), in a furnace (furnace brazing) or by dipping in a molten flux bath (dip or flux brazing). The filler metal is ordinarily in rod form in torch brazing; whereas in furnace and dip brazing the work material is first assembled and the filler metal may then be applied as wire, washers, clips, bands, or may be integrally bonded, as in brazing sheet.
(For tempered steel) A method of testing hardened and tempered high carbon spring steel strip wherein the specimen is held and bent across the grain in a vice-like calibrated testing machine. Pressure is applied until the metal fractures at which point a reading is taken and compared with a standard chart of brake limitations for various thickness range. (See Bend Test)
The cold working of dead soft annealed strip metal immediately prior to a forming, bending, or drawing operation. A process designed to prevent the formulation of Luders lines. Caution: Bridled metal should be used promptly and not permitted to (of itself) return to its pre-bridled condition.
Steel wire bright drawn and annealed in controlled non-oxidizing atmosphere furnace.
A process of annealing usually carried out in a controlled furnace atmosphere so that surface oxidation is reduced to a minimum and the surface remains relatively bright.
Bright steel wire, slightly softer than Bright Bessemer Wire. Used for round head wood screws, bolts and rivets, electric welded chain, etc.
Stiff bright steel wire of hard drawn temper. Normally drawn to size without annealing. Used for nails, flat head wood screws, cheap springs, etc.
An acid solution into which articles are dipped to obtain a clean, bright surface.
A common standard method of measuring the hardness of certain metals. The smooth surface of the metal is subjected to indentation by a hardened steel ball under pressure or load. The diameter of the resultant indentation, in the metal surface, is measured by a special microscope and the Brinell hardness value read from a chart or calculated formula.
A tendency to fracture without appreciable deformation.
Multiple shaving, accomplished by pushing a tool with stepped cutting edges along the work, particularly through holes.
Primarily an alloy of copper and tin but the name is now applied to other alloys not containing tin; e.g., aluminum, bronze, manganese bronze, and beryllium bronze. For varieties and uses of tin bronze see (Alpha Bronze and Phosphor Bronze).
A standard series of sizes arbitrarily indicated, as by numbers, to which the diameter of wire or thickness of sheet metal is usually made and which is used in the manufacture of brass, bronze, copper, copper-base alloys and aluminum. These gage numbers have a definite relationship to each other. By this system the decimal thickness is reduced by 50% every six gage numbers -while temper is expressed by the number of B S gage numbers as cold reduced in thickness from previous annealing. For each B & S gage number in thickness reduction, there is assigned a hardness value of ¼ hard. To illustrate: One number hard = ¼ hard, two numbers hard = ½ hard, etc.
Alternate bulges or hollows recurring along the length of the product with the edges remaining relatively flat.
Heating a metal beyond the temperature limits allowable for the desired heat treatment, or beyond the point where serious oxidation or other detrimental action begins.
A term applied to a metal permanently damaged by overheating.
A thin ridge or roughness left by a cutting operation such as in metal slitting, shearing, blanking or sawing. This is common to a No. 3 slit edge in the case of steel.
A hardened, tempered, and bright polished high carbon spring steel strip (carbon content a bit higher than in wood band saw quality) with a Rockwell value of approximately C47/49.
Joining two edges or ends by placing one against the other and welding them.